Weld cleaning | Tuesday, 06 January 2015

Which is the best passivation method available? Read our article and find out!

Passivation and Acid Passivation Treatment

It’s a well known fact that stainless steel is corrosion resistant. What is less known is that a passive, chromium rich, oxide film that builds up naturally on the surface of the steel is responsible for the corrosion resistance. The formation of this passive layer is called passivation.

Passivation is a natural occurrence. However, it is possible to augment passivation by employing certain industrial techniques. These techniques involve oxidising acid treatments. It can be said that an acid treatment is the best method of passivating steel.

Ambient Temperature and High Temperature Corrosion Resistance

A simple oxide film or scale can be formed on the surface of the steel by applying heat. The same cannot be said for a passive layer. When heat is applied on the steel, the natural passive layer becomes thicker. In addition to changing volume, it changes colour as it goes from heat tint hues to a grey oxide scale. As a result of these visible oxide layers, the ambient temperature corrosion resistance of the steel is decreased.

Furnace parts are examples of stainless steel components that are tailor made to function in really high temperatures. In order to stay protected from high temperature oxidation, they are layered with these thicker, durable, oxide scale coatings.

On the other hand, in components that are made to work in ambient temperature environments, a thin transparent “passive layer” is enough to serve the purpose of corrosion resistance.

Requisites for Acid Passivation Treatment

Powerful oxidising conditions can be used to boost the formation of the chromium rich oxide passive layer on the surface of stainless steel. Nitric acid is the most suitable solvent for this oxidising acid treatment. Its availability, convenience and effectiveness makes it a widely used solvent in industrial stainless steel passivation treatments. Other more weak oxidising acids such as citric acid can also amplify passivation.

Steel components and fabrications that are derived from manufacturing mills and reputable stockholders are known to be fully passive. However, there are exceptions in each case. For instance, machined parts that have a complicated design and delicate structure may be in need of passivation treatments.

Why Passivation is Needed

Owing to its intricate design, the surface of such a component may not be exposed to sufficient oxygen. As a result, the natural process of passivation is slowed down. If they are placed in a working environment that is suitable for fully passive steel components, then there’s a good chance that these complicated steel components will fall victim to corrosion. Therefore, it’s absolutely essential to perform a passivation treatment on these components to remove the risk of corrosion.

Passivation Precautions

Certain precautions need to be taken prior to an acid passivation treatment.

These are:

1) The steel surface should not have an oxide scale (it should be descaled)

2) The steel surface should have metal surface layers uncovered in chromium from the formation of the oxide or heat tint layers erased by pickling.

3) The steel surface has to be clean i.e. clear of organic contamination, machining lubricants, oils and grease.

Cougartron ProPlus for Cleaning

As mentioned before, cleaning is of great importance when it comes to stainless steel components. However, the process of cleaning or polishing can be tiresome and dreary. In certain cases, it could be potentially dangerous. In short, it’s a risky and time consuming activity that many manufacturers are reluctant to perform. To erase the tediousness and danger elements in this task, one could use Cougartron ProPlus.

It makes the entire cleaning process considerably faster, easier and safer. The secret to its effectiveness lies in its intelligent electronics, unique touch control user interface, self protection against surges and overheating, state of the art marking functionality and last but not the least, Cougartron’s brilliant service.

Steel passivation is a hazardous process and should only be performed by trained specialist operators. The operators should be skilful, competent and must abide by all the national health, safety and environmental laws, rules and regulations. All security measures must be taken to ensure safety, and all guidelines must be followed to obtain worthwhile corrosion resistant finishes. Oh and don’t forget to ask your operator to use Cougartron ProPlus for the best results.

Happy passivating!