Product | Weld cleaning | Wednesday, 03 July 2024


Achieving top-notch results without accumulating unnecessary costs is always a challenge, especially in industrial production where margins are often too narrow. Adding safety considerations to the list makes the process even more demanding.  

Cougartron’s electrolytic weld cleaning solutions have already met all criteria by offering welding shops equipment that is safe, effective, and affordable. 

Now, we have taken it one step further. 

Introducing PowerOne, our latest entry-level weld cleaner designed for cost-effective and efficient oxide removal and surface passivation. It’s tailored for small to medium fabrication businesses—and accessible to hobbyists as well. 

Continue reading below to discover the touchpoints between PowerOne and our other weld cleaners, and what sets them apart. 


How does PowerOne fit Cougartron’s machine lineup? 

PowerOne perfectly complements our range of weld cleaners by providing the same high-quality performance in oxide removal and surface passivation at a lower price point, making advanced weld cleaning technology accessible to a broader range of businesses. 

How is this possible? 

By omitting the active current limiting system from the machine’s design, we have managed to make PowerOne more affordable without sacrificing its weld cleaning potency or the safety of the overall process.  

Like our other models, PowerOne is equipped with digital temperature sensors and mechanisms to ensure no electricity-related issues arise. 

What does this all mean? 

Simply put, you will have less control over the output amperage used but will still be able to clean stainless steel welds with ease. 

Sounds good? Let’s dive deeper into the characteristics of the system. 


Cougartron PowerOne: Key Features and Benefits 

Advanced Weld Cleaning Technology 

The PowerOne Weld Cleaner utilizes advanced electrochemical technology to clean and passivate stainless steel welds. This method ensures that welds are free from oxidation and discoloration, restoring the metal’s natural corrosion resistance. Unlike mechanical grinding, this process is gentle on the metal surface, preventing damage and preserving the integrity of the weld. 


Versatility and Power 

One of the standout features of the PowerOne Weld Cleaner is its versatility. The device operates on a wide input voltage range (110-230V), making it suitable for various environments and applications. Whether you’re working in a small workshop or a large industrial setting, the PowerOne is designed to meet your needs. 


User-Friendly Design 

All our machine models, including PowerOne, are characterized by their high ease of use. The intuitive interface and ergonomic design make it accessible for operators of all skill levels. The basic set includes everything you need to get started, minimizing setup time and allowing you to focus on the task at hand. 


Safety and Environmental Benefits 

Traditional weld cleaning methods, such as pickling paste, pose significant health risks due to the harsh chemicals involved. The PowerOne’s electrochemical process is much safer, producing fewer harmful by-products and reducing exposure to dangerous substances. This makes it a safer choice for workers and a more environmentally friendly option. 

Due to the inherent safety benefits of the process, you can use the machine in a wide array of industries, including: 

  • Food and beverage 
  • Pharmaceutical 
  • Standard metal fabrication 


Comprehensive Starter Set 

The PowerOne starter set includes all the essentials to begin effective cleaning and passivation immediately. Alongside the machine unit, the set provides the necessary consumables and accessories to make an instant impact on your production efforts. 




Want to know even more? 

See all vital information about the PowerOne weld cleaner below, or feel free to contact us to schedule a demo and experience its capabilities firsthand. 




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