Cougartron Weld Cleaning Brush Assemblies – A Complete Guide

 

Choosing the right weld cleaning brush assembly for your production can be a challenging task.

The number of possible solutions is significant and continues to grow. In order to help you choose, we decided to give you an overview of available variations and combinations you can use for various production situations.

We also wanted to demonstrate the way in which the various items (brushes and accessories) are combined to create a functional assembly.

The video contains important steps of assembling different brush components. However, you can also check different options below and learn more about all the points.

Single brush – Sliding shroud

Single brush is used for simple cleaning tasks and is best suited for our moderately powered weld cleaning machines such as InoxPower, InoxMuscle, and Cougartron Plus. The sliding shroud protects the crimp of the brush and helps you to control the length of the tip of the brush better.

single brush assembly
The assembly contains: Cougartron Powerbrush, single sliding shroud, brush wand, brush handle

Cougartron angle adaptors – 90°, 45°, and 135°

Angle adaptors are mounted on the brush wand and are used to position your brush at a certain angle so you can successfully clean welds within tight corners, angled steel sections, and other hard-to-reach areas.

angle adaptors for weld cleaning brush
The assembly contains: Cougartron Powerbrush, angle adaptors (from left to right: 90° adaptor with long shroud, 90° adaptor with short shroud, 45° adaptor with short shroud, 135° adaptor with short shroud), single brush shroud, brush wand, brush handle

Cougartron Pipebrush assembly

Cougartron Pipebrush is used to clean interior of tubes and pipes. The brush itself comes in different sizes suitable for different pipe diameters.

pipebrush pro
The assembly contains: Cougartron Pipebrush PRO, single brush shroud, brush wand, brush handle

Double brush assembly – Fixed and sliding shroud

Using two brushes at the same time is useful when cleaning larger areas and welds. This gives you the ability to finish the job faster and save more time. Brushes are mounted on the brush wand using the double brush adaptor and are controlled with either fixed or a double sliding shroud.

The function of different shroud types is identical – they are used to protect the brush crimp from any type of damage. However, the sliding shroud will give you the ability to control the length of the brush tip.

double brush assembly
The assembly contains: Cougartron Powerbrush, double fixed brush shroud (left), double sliding brush shroud (right), brush wand, brush handle

InoxFURY 200A triple brush – Twist shroud

InoxFURY triple brush is specially developed to be used with the InoxFURY weld cleaner for heavy-duty tasks on heavily corroded welds and surfaces. The brushes are screwed into the triple brush adaptor while their length is precisely controlled with the help of the triple brush twist shroud.

The performance of the brush is optimized when the machine is used in its highest power output operating mode.

FURY triple brush adaptor
InoxFURY triple brush adaptor
triple brush assembly
The assembly contains: InoxFURY 200A brush, triple twist shroud, triple brush adaptor and brush wand, brush handle

Quad brush assembly – Fixed and sliding shroud

In special situations it is possible to use 4 brushes at the same time so you can cover more of the steel surface. The brushes are controlled using the fixed or the sliding quad shroud. They are held in place with the help of the quad brush adaptor.

quad brush assembly
The assembly contains: Cougartron Powerbrush, quad brush fixed shroud (left), quad brush sliding shroud (right), quad brush adaptor and brush wand, brush handle

Cougartron Thunderbrush – Sliding and fixed double shroud

Cougartron Thunderbrush is a flat and wide weld cleaning brush to be used on larger steel surfaces for more coverage area and improved work speed. Due to its width, the brush is best combined with the fixed or the double sliding shroud.

thunderbrush assembly
The assembly contains: Cougartron Thunderbrush, double sliding shroud (left), Thunderbrush fixed shroud (right), single brush shroud and wand, brush handle

Cougartron Superbrush with Hex crimp – Twist shroud

Superbrush with Hex crimp is a thick weld cleaning brush to be used with our high-powered machines including Cougartron ProPlus and InoxFURY.  The brush is screwed into the brush wand and can be precisely controlled by using the single twist shroud.

superbrush hex crimp brush assembly
The assembly contains: Cougartron Superbrush with Hex Crimp, single twist shroud, brush wand and handle

We hope this helped you to understand the role of different brush assembly components better.

You can see all of the used brushes and accessories here:

WELD CLEANING BRUSHES | BRUSH ACCESSORIES

If you want to find out more or need specific advice about your production, feel free to contact us at any time through the form below.

We are always glad to help!

CLICK TO SUBMIT YOUR QUESTION